Improving Leak Detection In Chemical Heat Exchangers

Heat exchangers are essential for thermal regulation in chemical processing, but leaks can release hazardous gases such as VOCs. These emissions pose safety risks, increase regulatory liabilities, and compromise performance. KECO analyzers enable accurate, real-time monitoring to reduce emissions, improve system efficiency, and support compliance.
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KECO Integration In Chemical Processing Environments

KECO provides precise analytical instruments that enhance safety, efficiency, and compliance in chemical processing environments. Key analyzers that can be used in these applications are the following:

Hydrocarbon VOC in Water Analyzer

VOC / Hydrocarbons In Water Analyzer

The Model 204 PermaStream™ is a reliable, low-maintenance VOC analyzer engineered for chemical manufacturing and industrial water applications. It provides continuous online analysis of total hydrocarbons using KECO’s proprietary membrane stripping technology, which eliminates false readings caused by UV fluorescence methods.

Designed for harsh process environments, it features a heated vapor separation unit and a metal-oxide sensor for accurate, real-time detection. The system includes a color touchscreen HMI for monitoring, alarms, and calibration prompts, with outputs via 4-20 mA, Modbus, and Ethernet (TCP/IP). With no sample conditioning required and a consumable-free design, the 204 PermaStream™ delivers dependable VOC measurement for regulatory and process control.
Learn More About VOC / Hydrocarbons in Water Analyzer

Importance Of KECO Analyzers

High-performance analyzers are critical for maintaining operational efficiency, safety, and regulatory compliance in chemical processing. They provide continuous insights that help detect VOCs, manage water quality, and monitor performance in real time. KECO analyzers enable proactive measures, support consistent output, and help minimize environmental impact in complex chemical operations.

Process Efficiency Benefits

  • Prevent product cross-contamination between process streams
  • Protect downstream chemical processes and equipment
  • Reduce the risk of environmental discharge violations
  • Improve maintenance planning and asset lifespan
  • Eliminate false alarms common with traditional methods
  • Lower operational costs through automated, continuous analysis

Innovative Features

KECO’s advanced PermaStream Membrane Technology, specifically engineered for high-efficiency gas-liquid separation in industrial water analysis. This technology uses a proprietary membrane system to selectively strip volatile hydrocarbons from water streams, enabling direct, interference-free gas-phase detection without the need for traditional sample conditioning. Its design ensures continuous, maintenance-reduced operation while maintaining analytical precision in environments with high contaminant variability. By isolating VOCs with exceptional specificity and stability, PermaStream Membrane Technology forms the foundation for accurate, real-time monitoring in challenging process conditions.

Enhance safety and ensure compliance in chemical processing

Monitor emissions and reduce risk with KECO’s advanced analyzers. Request a custom solution for heat exchanger systems today.